About Struers

CASE STORIES

Be inspired by industries worldwide using Struers solutions to meet their metallographic needs and preparation challenges. Take a deeper dive to understand their challenges and how our experts and preparation solutions helped to maximize accuracy, efficiency, and reproducibility.

Below you will find a selection of business cases where our equipment, solutions, and knowledge training have been used to improve the preparation process in various industries.

Be inspired

Introduction

Sample preparation and material testing play pivotal roles across diverse industries and the entire value chain. Whether in manufacturing, research and development, or quality control, these processes are critical for ensuring materials and products' reliability, functionality, and safety.

From research labs to manufacturing facilities, sample preparation and material testing set the foundation for accurate and representative testing. Properly prepared samples enable researchers and engineers to draw meaningful conclusions about the properties and performance of materials.

Be inspired by case studies across industries and how each company has solved their challenges and improved their results.
Galperti case Story

Galperti Group automates irregular sample preparation

The Galperti Group has transformed the preparation of irregular unmounted specimens with the Flexible Specimen Holder, reducing the manual preparation time from up to 15 minutes to just 3 minutes. This process also achieves a superior finish, eliminating the need for an extra polishing step.

Product: Flexible Specimen holder
Company: Galperti Group
Challenge: To automate the preparation of irregular samples
Results: Improved repeatability & efficiency from 15 to 3 minutes

Case story Rodin Car

The race to develop the ultimate track car

As one of the world’s most innovative car developers, Rodin Cars has a singular purpose: To create the ultimate single-seat track racing car. It uses a full Struers laboratory to develop materials, surface finishes, and manufacturing processes.

Product: Full range of Struers materialographic equipment
Company: Rodin Cars
Challenge: How to test new materials, surface finishes, and production process
Results: Production of track cars with light 4.0-litre 10-cylinder engines

Air Case Story

Air increase weld analysis business

Asset Inspection Resources’ goal of doubling its weld analysis business is fast becoming a reality with the addition of StructureExpert Weld-5. The equipment has increased AIR’s efficiency by capturing accurate, to-scale weld measurements and high-resolution photos in seconds. Many of AIR’s top customers also value the high-quality and optimal-contrast images the StructureExpert Weld-5 provides.

Product: StructureExpert Weld-5
Company: AIR (Asset Inspection Resources)
Challenge: Hot to double the size of weld inspection business
Results: Improved quality, accuracy, and repeatability of weld analysis

Siemens Secotom

Preparation time reduced from 60 to 11 minutes

Swedish Siemens Industrial Turbomachinery AB had trouble preparing a new material, titanium. The preparation time was far too long, and the titanium surface was full of scratches. Discover the new method they learned at the Struers TPM course which resulted in what a highly experienced colleague called the best samples he had ever seen.

Product: TPM Courses
Company: Siemens Industrial Turbomachinery AB
Challenge: How to produce scratch-free samples, quickly
Results: Reduction of prep time from up to 60 to just 11 minutes

MechTest

Increasing throughput with Struers hardness testing solution

Materials testing laboratory, MechTest wanted to increase their throughput of customer samples with a faster and more consistent process in weld examination and hardness testing. With their new automated and standardized Struers solution they create a better service for their clients.

Product: StructureExpert Weld, Duramin-40 AC3, and LaboSystem
Company: MechTest
Challenge: How to boost throughput in weld examination and hardness testing
Results: Weld examination time reduced to 10 minutes per sample

Modis

A cutting edge with space-age technology

When the European Space Agency is planning a launch, the team at Modis International check the materials. The components are complex, and Modis is keen to work with the latest methods and equipment. Following an advanced training course with Struers, Modis introduced new streamlined processes that save valuable time when working with complex components.

Product: TPM Courses
Company: Modis International
Challenge: How to get up-to-date with the newest methods and equipment
Results: Streamline processes and save time from existing processes

Uddeholm

Eliminating artifacts in high alloyed steel

High alloyed steel producer Uddeholm was facing a stiff challenge: How to eliminate halfmoon-shaped scratches in its samples. Uddeholm’s solution? Three employees signed up for a Struers training course to improve their skills. Today, the scratches are gone and Uddeholm has optimized its preparation methods.

Product: TPM Courses
Company: Uddeholm AB
Challenge: How to improve the materialographic troubleshooting skills
Results: Set up of reproducible methods with better troubleshooting skills

Bosch

How Robert Bosch SRL increased hidden-target precision to within 5 µm

The automotive electronics division of Robert Bosch in Romania was looking for a way to increase precision when preparing very small hidden targets in microelectronic boards. Our solution not only increased precision to within 5 µm, but also cut preparation time in half and reduced consumables consumption.

Product: Accutom and TargetSystem
Company: Bosch Engineering Center Cluj
Challenge: How to prepare small and hidden targets without deformation
Results: Precision +/- 5 µm, reduction of time + consumable consumption

Siemens

The perfect precision cut on complex turbine components

Siemens Industrial Turbomachinery prepares turbine components for materialographic analysis. The parts are often small and uneven, with additive manufactured components, making them very tricky to clamp and cut. Siemens wanted a cutting machine that was precise, fast and efficient – and gave them unlimited clamping options. Our solution was the Secotom-60 precision cutting machine.

Product: Secotom
Company: Siemens Industrial Turbomachinery
Challenge: How to precision cut and clamp odd-shaped turbine components
Results: A fast, silent and easy cutting process with no limit to clamping

CIE Praga Louny Case story

Optimized quality tests reduce costs by 50 %

Time plays a vital role within the production process at CIE Praga Louny, a.s., that produces mainly machine parts. And After installing an additional new production line, they wanted a more efficient method for quality testing the hardening of produced flanges. In cooperation with Struers, the company developed a new sectioning process that increased feed speed by 50 %, reduced costs by 50 %, and increased cut-off wheel lifetime three times.

Product: Alumina cut-off wheels
Company: CIE Praga Louny
Challenge: Hot to increase and simplify production capacity in lab
Results: 3X longer lifetime of cut-off wheels and 50% reduction of costs

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Struers is a global company with a strong heritage, a large product portfolio within metallographic preparation, an insightful materialographic philosophy and most importantly highly skilled and motivated employees.

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